Quality Flexo Folder Gluers

TCY flexo folder gluer

Smart, Simplified Flexo Folder Gluers

GHG provides TCY flexo folder gluer machines to corrugated converters in Western USA. From mini to JUMBO, TCY machinery is built for simplified operations, increased efficiency, reduced downtime and maximum productivity.

Browse TCY flexo folder gluer machinery below and contact Frank or Hayden of Greene House Group to discuss if a TCY FFG machine is the best solution for your operations.

  • Modular, Streamlined Design

  • High Quality Japanese Steel

  • Superior Print & Control

  • Auto Set Up & Order Memory

  • USA-Based Parts & Service

  • Smart Tech HMI System

  • Easy Error Codes & Troubleshooting

  • Simplified, Operator Friendly

QS-Series Flexo Folder Gluers

QS-618

QS-Series Flexo Folder Gluer machines are built to be streamlined, robust assets in your box-making facility. TCY QS Flexo Folder Gluers have a fully independent servo motor drive design, offer fast, automated order set-up with a user-friendly HMI for easy operation. With nonstop order change design, operators can prepare the next order while running the current print job, safely and efficiently.

The QS-FFG maximizes productivity while maintaining consistent high-quality boxes at fast speeds. The servo control system controls each main shaft positioning with absolute accurate positioning, so there is no need for calibration.

24,000 sheets/hr

Max. Production Speed

QS-618 & 1025  FLEXO FOLDER GLUERS

    • Full servo motor drive for each printer unit.

    • Upper unit of the printer may lift up for printing die change during operation and the lower vacuum transfer unit still working.

    • Motorized reel rod lock and release for mounting stereo by push button without hand tool.

    • Vacuum transfer by thread wheel for each printer unit.

    • Printing registration of each printer can be an individual adjustment.

    • Independent servo motor drive for die drum and anvil drum.

    • Anvil trimming device with servo drive synchronized control.

    • Motorized movement Aluminum circle on die drum.

    • Anvil drum oscillation via a hydraulic cylinder.

    • Waste conveyor underneath die cutter units

    • Top loading finished box with bottom extruder for bundle boxes.

    • Receiving sheet folk forward and backward by servo motor drive.

    • Receiving sheet folk up and down by pneumatic cylinder.

    • Boxes loading platform up and down by servo motor drive.

    • Pneumatic pusher extrudes bundle boxes to delivery conveyor.

    • Fully integrated safety control system via detector and PLC for auto-stop.

QS-1227 FLEXO FOLDER GLUERS

    • Lead edge feeder uses “Sun” high speed extend O feeder with auto feeding stroke.

    • Maximum operation is at speeds up to 260 sheets per minute. The continuous feed, skip feed and interrupt feed are available.

    • The auto zero-set position is set by HMI.

    • The sizes of sheets shall be input through MHI for the side guides, back stoppers, and the gap of front stoppers and pull rolls to be adjusted automatically.

    • The suction blower is driven by an AC inverter and suction power is adjusted through the knob with negative pressure gauges.

    • The suction box fits air dampers to be acted by pneumatic cylinder according to the length of the sheet.

    • When the suction box reaches the setting pressure, the machine will auto-start feeding sheet.

    • Processing sequence arranged as 1st crush – 2nd pre-crease – 3rd crease – 4th slot 4 pairs of upper shaft & lower shaft are driven by 4 sets AC servo driver with gear reducer motor.

    • Single slotting shaft is fitted for both leading knives and trailing knives.

    • The 2nd pre-creaser with a large creasing wheel to grant a sufficient scoring line.

    • Stainless strip defecator extrudes the waste slotting paper.

    • The trimming guider leads the waste paper drop to the bottom conveyor underneath the slotter unit to carry out.

    • Auto zero-set position is set by HMI.

    • Slotting position and box height are setting via HMI.

    • Top printing machine with Down folding folder gluer.

    • Upper delivery belts with suction in the rear section of folding beams. 

    • Lower folding belt with an adjustable fixture to hold the sheet turning 180 degrees of spiral folding.

    • Both upper delivery belts are driven by an inverter motor.

    • Both lower folding belts are driven by two individual servo motors and the running speeds can be adjusted separately for a square folding box.

    • Both side guiding wheels are used to hold both folding edges of the box in order to get an accurate folding gap for the flap side.

    • 3 pairs of sensors are fitted in 3 sections of both folding beams to detect such inclined delivery of folding sheet. When it is over the set tolerance, the machine will stop run automatically.

    • Standard equipment is “Valco” flexoseal and Glue wheel is an optional device to be selected by the customer.

    • Top printing design.

    • Anilox roll, Printing cylinder, and impression cylinder (All main shafts) are direct driven by individual AC servo divers with a gear reducer motor.

    • Ceramic anilox roll with dual doctor blades ink chamber device.

    • Auto ink wash system is programmed in PLC and auto zero-set position with memory is set by HMI.

    • The unused printer can lift up its upper printing unit to replace the printing plates when the machine is running.

    • Motorized reel rod locking device with auto tighten for mounting and hand press the pawl with ratchet wheel to release the printing plates.

    • Ink supply and circulation are via Peristaltic pump and Ink sensor detects ink supply for interrupted feed will alarm with warning light.

    • Safety cover follows the upper printing unit to lift up for open and down for close.

    • The digital sensor detects suction pressure when it reaches the setting pressure, the machine will auto-start run.

    • Die drum and anvil drum are separated driven by two sets AC servo control with gear reducer motor.

    • Anvil trimming with circumference setting for the die drum and the anvil drum synchronized rotation.

    • The oscillation movement of the Anvil drum is acted by the hydraulic cylinder with pump.

    • Auto zero-set position is set by HMI.

    • Motorized movement for Aluminum circles.

    • Top loading design is available for die cutting box use.

    • Fully integrated control by PLC and setting parameters via HMI.

    • The ledge down to receive the folded boxes and transfer them to the platform for squaring and stacking boxes.

    • The ledge and sensor are accurate counting boxes for each bundle.

    • When the received boxes are up to the set number of bundles, the platform will down to the bottom to discharge bundled boxes and the ledge will down to receive boxes for the next bundle at the same time.

    • The Pneumatic pusher will extrude the bundled boxes on the bottom belt and the row wheels will press on top of the bundled boxes to deliver without collapse.

    • The ledge uses an AC servo motor to drive for quick moving and positioning.

    • Full automatic detection is fitted in the CE unit for auto-start or stop operation.

QS-1025

The Powerful QS Smart-Tech system provides many performance, maintenance, troubleshooting and monitoring functions such as a maintenance reminder system, order memory system, error troubleshooting, auto-component set up, efficiency status, driver monitor, custom display information, quick port check and more!

QS-1227

15,600 sheets/hr

Max. Production Speed



    • Full servo motor drive for lead edge feeder.

    • Automatic feeding stroke of “Sun Automation” gearbox.

    • Maximum speed up to 400 sheets per minute.

    • Automatically adjust air vent of feeding chamber.

    • Fully integrated control by 15 inches HMI for Flexo machine.

    • Full servo motor drive for double slotting shafts & double creasing shafts.

    • Enlarge crusher and creaser for getting an effective scoring line.

    • Stainless strip of defecator for slotting waste paper extrusion.

    • Upper trimming knife with a waste guider for trimming paper.

    • Upper folding belt equipped suction chamber with pressure wheel.

    • Speed of lower folding belt can be set by servo motor via HMI

    • Speed of side guiding wheel can be set by servo motor via HMI.Upper folding belt equipped suction chamber with pressure wheel.

    • Speed of lower folding belt can be set by servo motor via HMI

    • Speed of side guiding wheel can be set by servo motor via HMI.

21,000 sheets/hr

Max. Production Speed

N-Series Flexo Folder Gluers

N9

N5

The Flexo Folder Gluer (N-Series) is designed with fewer multi-function buttons and an easy setup to give its operators a simplified, user-friendly, experience. The Powerful N Series Smart-Tech system provides many convenient functions such as a maintenance reminder system, error troubleshooting system, efficiency status, and driver monitor. The new generation of the program can allow operators to easily understand the error code, troubleshoot, and schedule maintenance and spare part orders.

24,000 sheets/hr

Max. Production Speed

15,000 sheets/hr

Max. Production Speed

6,000 sheets/hr

Max. Production Speed

N9

N5

NB5

NB8

N11 FLEXO FOLDER GLUERS

    • SUN lead edge feeder with accurate feeding for all flutes and warped sheets.

    • Available for skip feed and feed interrupt.

    • Auto zero-set for feeding position with one push button.

    • Non-backlash transmission gear system.

    • All gap adjustment via an eccentric device with a corresponding scale.

    • • Frequency inverter drive with variable suction control.

    • Bottom Print (NB8) Top Print (N11)

    • Accurate printing registration.

    • Laser engraved ceramic anilox roll. (Only NB8)

    • Chrome plated anilox roll. (Only N11)

    • Rubber roll system as standard.

    • Auto zero- set for printing position with one push button.

    • Vacuum transfer.

    • Optional- Ink chamber blade device with programming auto wash ink system. (Only NB8)

    • Programming auto wash ink system. (Only N11)

    • Dual slotting shafts for leading knives and trailing knives.

    • Separate dual units design for easy maintenance.

    • Heavy duty design for large and strong box use.

    • Auto zero- set for slotting knife with one push button.

    • Standard digital counter with pre-set one order, auto-positioning of slotting.

    • Central yoke head moveable.

    • Separate dual units design for easy maintenance.

    • Each unit is equipped with one slotting shaft and one creasing shaft.

    • Heavy duty design for large and strong box use.

    • Auto zero- set for slotting knife with one push button.

    • Standard digital counter with pre-set one order, auto-positioning of slotting knives for box panel dimension.

    • Central yoke head moveable.

    • Bottom suction belt with up folding for high performance.

    • Use PU crushless wheel holding sheet for front folding section.

    • Independent drive for side guiding wheel tracking box folded edge for accurate flap gap.

    • Frequency inverter drive control system.

    • Use “VALCO” Flexoseal system.

    • Optional- Automatic stitcher

    • Hydraulic oscillation movement for anvil drum to prolong anvil lifetime.

    • Auto zero- set for die cutting position with one push button.

    • Heavy duty die cutting drum. (Only NB8)

    • Anvil trimming and anvil drum synchronized drive. (Only NB8)

    • Optional- Dicar “Equalizer”. (Only N11)

    • Full integrated construction and control panel.

    • Quick positioning via AC servo motor

    • Accurate counting quantity of boxes and eject bundle of boxes.

    • Upper holding belt to deliver bundle of boxes without collapse.

    • Separate operation control panel.

    • Top loading device for receiving and stacking boxes.

    • Suitable for die cutting box use.

    • Full closed unit for safe operation

    • Adjustable box insert inclined angle and loading area. (Only N11)

N6

NB5

N6

16,800 sheets/hr

Max. Production Speed

15,000 sheets/hr

Max. Production Speed

NB6 FLEXO FOLDER GLUERS

    • SUN lead edge feeder with accurate feeding for all flutes and warped sheets.

    • Available for skip feed and feed interrupt.

    • Auto zero-set for feeding position with one push button.

    • Non-backlash transmission gear system.

    • All gap adjustment via an eccentric device with a corresponding scale.

    • Frequency inverter drive with variable suction control.

    • Top Print (N9, N5, N6)

    • Bottom Print (NB5, NB6)

    • Highly accurate printing registration.

    • Laser engraved ceramic anilox roll.

    • Rubber roll system as standard.

    • Auto zero- set for printing position with one push button.

    • Vacuum transfer.

    • Optional- Ink chamber blade device with programming auto wash ink system.

    • Dual slotting shafts for leading knives and trailing knives.

    • Separate shaft for pre-creaser and creaser ensure sufficient crushing and creasing.

    • Auto zero- set for slotting knife with one push button.

    • Standard digital counter with pre-set one order, auto-positioning of slotting knives for box panel dimension.

    • Central yoke head moveable.

    • Optional- Single slotting shaft for both leading and trailing knives.

    • Upper suction belt with down folding for high performance.

    • Sheet inclined detector equipped in folding section will stop the machine automatically.

    • Independent drive for bottom belt speed adjustment through touch screen control.

    • Side guiding wheel tracking box folded edge for accurate flap gap.

    • Frequency inverter drive control system.

    • Optional- “VALCO” Flexoseal system.

    • Heavy duty die cutting drum.

    • Hydraulic oscillation movement for anvil drum to prolong anvil lifetime.

    • Auto zero- set for die cutting position with one push button.

    • Anvil trimming and anvil drum synchronized drive.

    • Full integrated construction with HMI control device.

    • Quick positioning via AC servo control.

    • Top loading device for receiving and stacking boxes.

    • Suitable for die cutting box use.

    • Accurate counting quantity of boxes and eject bundle of boxes.

    • Upper holding wheel to deliver bundle of boxes without collapse.

    • Full closed unit for safety operation.

16,800 sheets/hr

Max. Production Speed


NB6


NB8

9,000 sheets/hr

Max. Production Speed

N11

GHG Partner | Flexo Folder Gluer Manfuacturer

Based in Chino, California, TCY Machinery North America is a global manufacturer of advanced corrugated converting equipment. Offering a diverse range of flexo folder gluer and rotary die cutter equipment, the company is committed to catering to the evolving needs of the North American packaging industry. TCY North America manufactures all equipment in-house using high quality Japanese steel, with multiple manufacturing facilities around the globe, including a dedicated manufacturing site for JUMBO machinery. With a commitment to reliability, and customer satisfaction, TCY Machinery will continue to invest in US-based operations to support the growing needs of the North American corrugated industry for years to come.

Greene House Group is the exclusive representative in western United States for TCY Machinery.